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Online typo and page detection for printed matter binding Xinsheng professional and stable

Xinsheng IntelligentRelease time:2021-12-15

Guangdong Print Binding Online Error Posting and Error Page Detection Xinsheng Intelligent Professional Stability

Online typo and erroneous page detection for printed matter binding

Visual anti-mix detection

Glue-mounted dragon wrong post and wrong page detection

Detecting wrong posts and wrong pages

Folding machine reverse page, white page detection

Thread locker error post and page error detection

Collation machine error posting and page error detection

Arranger detects wrong posts and pages

With the increasing requirements of customers for printed matter, ordinary grayscale detection electric eyes can no longer meet the basic anti-mixing detection. On the basis of long-term visual inspection, our company combines the customer's printing and binding process, and proposes to install online visual error-proofing in the binding process. The wrong page detection system has been widely used in the textbook printing factories of Xinhua Publishing Group in various provinces, and has been widely praised.

Glue-mounted dragon wrong page online detection system CCD visual inspection wrong page and wrong white page detection

System model

LY-YJ13-01

System Capability

High-speed and stable monitoring of misposting and wrong pages, white pages, reverse pages, graphic errors, page numbers, barcode/QR code detection during the binding process of the plastic binding machine, and online alarm shutdown with the plastic binding dragon (the plastic binding dragon has a waste disposal system). The function can be equipped with automatic waste discharge function)

  introduction

The online detection system for the wrong page of the glue binding is installed on the glue binding machine table in the post-press binding link. Image processing to judge whether there are any bad situations such as mislabeling, missing sticking, white pages, etc., and output a shutdown alarm signal in time when a defect is found (some models can be connected to automatic waste disposal) for manual removal of problematic materials and reset and re-run. In order to ensure that the order of the pages of the secretary of each book is accurate and that there is no white page, as the last link of the book binding, the high-speed and stable operation of the system ensures the production yield and eliminates the generation of defective products. This kind of customer complaint phenomenon is eliminated, and the production efficiency of the printing factory is greatly improved.

Applicable models: Martini, Ziguang, Beiren, Precise, etc.

Application industry: textbook printing factory, book printing factory ......

The main hardware configuration of the system

camera type

High-speed industrial camera (black and white, color optional) 640*480pixel

The default is Guoyou brand, and imported brands are optional.

lens type

Standard industrial lens

The default is Guoyou brand, and imported brands are optional.

  sensor type

German imported brand

  type of light source

Xinsheng customized high-brightness LED industrial light source

host type

Customized Guoyou brand high-end 12-inch industrial all-in-one computer i5+4G+64G, dual Gigabit LAN, resistive touch screen, with Logitech wireless keyboard and mouse.

Detection format

60mm*40mm

Detection speed

Up to 15,000 sheets/hour

Detection software

Xinsheng independently developed visual inspection software (LY-vision2.0)

Signal output

Xinsheng customizes the signal control module, which can be used for alarm, shutdown and rejection according to customer requirements.


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