Xinsheng IntelligentRelease time:2021-12-15
Guangdong Print Binding Online Error Posting and Error Page Detection Xinsheng Intelligent Professional Stability
Online typo and erroneous page detection for printed matter binding
Visual anti-mix detection
Glue-mounted dragon wrong post and wrong page detection
Detecting wrong posts and wrong pages
Folding machine reverse page, white page detection
Thread locker error post and page error detection
Collation machine error posting and page error detection
Arranger detects wrong posts and pages
With the increasing requirements of customers for printed matter, ordinary grayscale detection electric eyes can no longer meet the basic anti-mixing detection. On the basis of long-term visual inspection, our company combines the customer's printing and binding process, and proposes to install online visual error-proofing in the binding process. The wrong page detection system has been widely used in the textbook printing factories of Xinhua Publishing Group in various provinces, and has been widely praised.
Glue-mounted dragon wrong page online detection system CCD visual inspection wrong page and wrong white page detection
System model
LY-YJ13-01
System Capability
High-speed and stable monitoring of misposting and wrong pages, white pages, reverse pages, graphic errors, page numbers, barcode/QR code detection during the binding process of the plastic binding machine, and online alarm shutdown with the plastic binding dragon (the plastic binding dragon has a waste disposal system). The function can be equipped with automatic waste discharge function)
introduction
The online detection system for the wrong page of the glue binding is installed on the glue binding machine table in the post-press binding link. Image processing to judge whether there are any bad situations such as mislabeling, missing sticking, white pages, etc., and output a shutdown alarm signal in time when a defect is found (some models can be connected to automatic waste disposal) for manual removal of problematic materials and reset and re-run. In order to ensure that the order of the pages of the secretary of each book is accurate and that there is no white page, as the last link of the book binding, the high-speed and stable operation of the system ensures the production yield and eliminates the generation of defective products. This kind of customer complaint phenomenon is eliminated, and the production efficiency of the printing factory is greatly improved.
Applicable models: Martini, Ziguang, Beiren, Precise, etc.
Application industry: textbook printing factory, book printing factory ......
The main hardware configuration of the system
camera type
High-speed industrial camera (black and white, color optional) 640*480pixel
The default is Guoyou brand, and imported brands are optional.
lens type
Standard industrial lens
The default is Guoyou brand, and imported brands are optional.
sensor type
German imported brand
type of light source
Xinsheng customized high-brightness LED industrial light source
host type
Customized Guoyou brand high-end 12-inch industrial all-in-one computer i5+4G+64G, dual Gigabit LAN, resistive touch screen, with Logitech wireless keyboard and mouse.
Detection format
60mm*40mm
Detection speed
Up to 15,000 sheets/hour
Detection software
Xinsheng independently developed visual inspection software (LY-vision2.0)
Signal output
Xinsheng customizes the signal control module, which can be used for alarm, shutdown and rejection according to customer requirements.
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Years of industry experience, providing software and hardware supporting solutions,
designed for the detection effect
Xinsheng is a national high-tech enterprise, focusing on the research and development of visual inspection systems for many years.
Multiple channels provide after-sales service, WeChat, QQ, telephone and other service support. 2 hours quick response, free door-to-door problem solving
Human eyes are limited by physical conditions, and machine vision replaces manual quality inspection.
Can provide inspection samples to develop visual inspection systems to meet customer needs after laboratory testing.
The maximum detection capacity of CCD vision equipment is 150,000 times/hour, which supports data query and NG traceability after production inspection, which greatly improves production efficiency and lays the groundwork for business orders.
Familiar with various inspection requirements in the post-press binding process, we can provide the most cost-effective post-press binding quality inspection solution./p>
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