Xinsheng IntelligentRelease time：2021-12-30
Device model
LY-SX01-11
system capability
It can stably monitor collation and mixing, wrong materials, reverse discharge, and other defects at high speed, and output signals such as alarm, shutdown, and rejection to prevent quality accidents in the production process.
introduction
This CCD visual image recognition system adopts advanced image recognition algorithm and structure, and is installed in real-time online detection on the collation paper walkway. Arbitrary features such as patterns, text, grayscale, page numbers, barcodes, and characters can be collected as template learning records. The inspection records and error pictures are supported by the database system, which is convenient for future traceability and analysis, which can effectively improve the quality of shipments and reduce customer complaints. Applicable to sewing machines of various brands and models.
Main performance and features
1: Online detection
2: Detection speed: match the speed of the sewing machine (≤30000 sheets/hour)
3: Recognizable features: patterns, text, barcodes, page numbers, white pages, characters, etc.
4: Detection accuracy: default 0.5mm² (accuracy is related to detection range)
5: Accuracy rate ≥ 99.99%, false alarm rate ≤ 0.01%
6: Detecting bad alarm prompt/stop, manual/automatic reset operation
7: The software interface is simple, fast modeling, simple operation, high detection accuracy and high efficiency.
System introduction and parameters
camera type | High-speed industrial camera (black and white, color optional) 300,000 or 1.3 million German brand high-speed industrial camera |
lens type | Japanese brand industrial lens with million-level resolution |
sensor type | German brand |
type of light source | Lingyi customized high-brightness LED industrial light source |
host type | Customized high-end industrial control all-in-one computer, touch screen, with wireless keyboard and mouse |
Detection format | 100mm*80mm |
Detection speed | Up to 30,000 sheets/hour |
Detection software | Lingyi independently developed visual inspection software (LY-vision2.0) |
Signal output | Lingyi customized signal control module, which can use alarm, shutdown and rejection according to customer requirements |
Customer on-site picture display (part of the confidential content has been processed)
Live video display (secret-related parts are not shown)
Years of industry experience, providing software and hardware supporting solutions,
designed for the detection effect
Xinsheng is a national high-tech enterprise, focusing on the research and development of visual inspection systems for many years.
Multiple channels provide after-sales service, WeChat, QQ, telephone and other service support. 2 hours quick response, free door-to-door problem solving
Human eyes are limited by physical conditions, and machine vision replaces manual quality inspection.
Can provide inspection samples to develop visual inspection systems to meet customer needs after laboratory testing.
The maximum detection capacity of CCD vision equipment is 150,000 times/hour, which supports data query and NG traceability after production inspection, which greatly improves production efficiency and lays the groundwork for business orders.
Familiar with various inspection requirements in the post-press binding process, we can provide the most cost-effective post-press binding quality inspection solution./p>
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